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IPFS News Link • 3D Printing

Tiny 3D-printed medical camera could be deployed from inside a syringe

• http://www.gizmag.com

Getting inside the human body to have a look around is always going to be invasive, but that doesn't mean more can't be done to make things a little more comfortable. With this goal in mind, German researchers have developed a complex lens system no bigger than a grain of salt that fits inside a syringe. The imaging tool could make for not just more productive medical imaging, but tiny cameras for everything from drones to slimmer smartphones.

The entire imaging system fits comfortably inside a standard syringe needle

Scientists from the University of Stuttgart built their three-lens camera layer by layer using a new ...

The team printed imaging components for optical microscopes with a diameter and height of 125 micrometers, ...

A new method of 3D printing was key to developing the tiny lens system

Scientists from the University of Stuttgart built their three-lens camera using a new 3D printing technique. They say their new approach offers sub-micrometer accuracy that makes it possible to 3D print optical lens systems with two or more lenses for the first time. Their resulting multi-lens system opens up the possibility of correcting for aberration (where a lens cannot bring all wavelengths of color to the same focal plane), which could enable higher image quality from smaller devices.

Here's how they did it. Using a femtosecond laser, where the pulse durations were shorter than 100 femtoseconds (a femtosecond is one quadrillionth of a second), they blasted a light-sensitive material resting on a glass substrate. Two photons are absorbed by the material, which exposes it and crosslinks polymers within. Unexposed material is then washed away with a solvent, leaving behind the hardened, crosslinked polymer used to form the optical element.

The team used this approach to print imaging components for optical microscopes with a diameter and height of 125 micrometers, and then attached them to the end of a 5.6-ft (1.7-m) optical fiber the width of two human hairs. The camera on the end of this small endoscope is capable of focusing on images from a distance of 3 mm (0.12 in). The team says the entire imaging system fits comfortably inside a standard syringe needle, which raises the possibility of delivering it to directly to organs, and even the brain.

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